full family forced porn. The type of megger being used is a field type about $200.00 or so. How to check a compressor for any grounds How to check the windings of a single phase compressor How to check resistance of a single phase compressor We reimagined cable. %PDF-1.7 <>/ExtGState<>/XObject<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/Annots[ 20 0 R 28 0 R 30 0 R 32 0 R 34 0 R 35 0 R 37 0 R 40 0 R 43 0 R 46 0 R 49 0 R 52 0 R 54 0 R 57 0 R 59 0 R 62 0 R 64 0 R] /MediaBox[ 0 0 595.2 842.4] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> Insulation tests between the winding(s), thermistors, and ground can be done to find existing shorts. In order to determine the exact cause of a compressor malfunction, manufacturers say thorough and accurate diagnostics are a must. endobj Provides unmatched durability and efficiency to support the semi conductor and medical industry. . With more than 150,000,000 Copeland scroll compressors installed, you're not just choosing a compressor, you're choosing years of scroll compressor innovation and expertise. Try it free. the Copeland Scroll UltraTech two step compressor. By applying a high potential voltage (HI POT) test, the electrical insulation can be verified more thoroughly., Service technicians should check run capacitors and start capacitors and relays, if specified, said Edwards. endobj 0. endobj I have voltage, cap is good (though it's a 50mfd 370, and york dealer told me should be 60-70). Compressor failure modes such as flooded start, floodback, overheat, and loss of oil can all be traced back to a system-related problem. Step 4 Recorded ohmmeter readings, C-S and C-R, and see if they match Copeland Mobile <> The store will not work correctly in the case when cookies are disabled. Check for proper system charge and pressure operation, which will allow the compressor to run at optimum conditions., In the end, Edwards said, even small changes in operating condition can lead to real improvements in operational efficiency.. To avoid this issue, always make sure to determine the requirements for wiring, he said. You can also do the "redneck compressor test," which isolates the compressor from the system. Copeland Scroll ZPK5 R-410A Compressor Cross Reference Guide Code H-Phase-Volts PFV 60-1-208/230 PF 60-1-265 TF5 60-3-200/230 TFD 60-3-460 TFE 60-3-55 TF 60-3-380 UltraTech Copeland ZPSK5 UltraTech Single Phase Compressor Models Copeland ZPSK5 UltraTech Three Phase Compressor Models Tonnage ZPSK5 Preferred Wholesale Model ZPSK4 2T h Between the 3 terminals at the compressor I measured 1.4, 2.9, and 3.2 (s-r). In order to support quality assurance throughout North America, we run tests such as circuit resistance, insulation resistance/HiPOT, and no load/load. Please contact us if you need assistance purchasing this product in another country. Failure to start against excessive system pressure differential can often be misdiagnosed as a poor-starting compressor. These problems are resolved by checking the voltage going to the compressor, the electrical components, wiring to the components, and the resistance of the compressor motor windings., The most common compressor problems typically stem from a system component failure, said Lanzer. By closing this message or continuing to use our site, you agree to the use of cookies. Using free software, such as the Copeland mobile app, a technician can simply input these system conditions into the compressor diagnostics menu screen and use troubleshoot to determine a possible cause.. Kp`: Offers higher efficiency and performance both medium- and extended medium-temperature applications. Constructed with liquid injection to provide improved reliability for low-temperature refrigeration applications. 2/6/2008 10:46:42 AM The compressor does not start, and the overload protector may be tripping. Two windings will have equal resistances and the third winding will be . endobj This scroll digital compressor is designed specifically for low-temperature refrigeration applications. % Our newly updated Copeland Mobile application is designed to give you instant access to product information and much more, including jobsite commissioning and locating a Copeland technical specialist. Hey guys, working on a 5 ton York split system straight cool at a fire station. Approved for medium-temperature applications, this compressor encompasses superior liquid handling capability. This may lead the technician to inspect the valve plates for damage, desuperheating devices, or evaporator/expansion valve function to possibly thwart an inevitable failure.. 40 0 obj <> endobj These three electrical terminals are called or should be labeled in some manner. She has six years of writing and editing experience, holds a bachelors degree in journalism from Oakland University, and is currently working toward her MA in English at Wayne State University. A12. The oil can tell a lot about what is going on mechanically that often leads to compressor failures. Capacity Control The compression process of a scroll compressor is described in AE4-1331, Figure 9. I put it in, leak checked, pulled vacuum, dropped in factory charge (starting point for my charge,) now compressor wont start. % This can be due to excessive loads, poor airflow or lack of superheat. This revolutionary technology is being successfully used by manufacturers, dealers and end-users. Optimized for low-temperature applications to achieve higher efficiency and performance. Compressor burnout is a very specific mode of failure that may be caused by high temperatures in the motor windings or discharge area of the compressor. I have been told by copeland guys that megging scroll compressors can cause big time damage. Some scroll compressors also have an electrical connection between the windings and the casing, and the megohmmeter may pick that up and throw off your measurements. C-S 0.8. CiWCT S k!,4t2q $ TobIcg(-@ H, x]mo8 AY;Cin{.4&l&-:*PGeRxdt>}nvq?_\]of_/_??cT]Bb?R_NiA=}KIAN&'{s]|-n;{qxnR/N~xPzV"8?qz?l9LBTAo_N)S'CX2_+*}eo~+)!j *&R. For example, a compressor motor may fail but only because the crankshaft was locked up, he said. The lack of lubrication may have been caused by flooding of liquid refrigerant into the compressor which washed the oil away. Often, compressor problems are a result of stress on the compressor motor that can be caused by a blocked fan or when a unit is overloaded, which can cause the compressor motor to draw high amperage, Pride said. Ensure filter dryers, all heat exchangers, and air filters in the system are clean and/or working as specified. 2 0 obj With our complete lineup of compressors . Real quick history on the unit, two weeks ago construction supervisor noticed leak in condensing coil, ordered part and sent me to install. Noida, Gautam Budh Nagar, Uttar Pradesh | GST 09AATCS0279H1ZS. It is important to keep the condenser coil clean and have proper airflow through the coil, Lattuca added. When a contractor is investigating potential electrical problems with the compressor, the usual methods of checking amp draw and line voltage at specific conditions is one of the best ways to determine if the compressor and system are operating properly, Lanzer said. Winding resistance [ ]: 1,2 Connections inches Suction connection with supplied sleeve:1 3/8" Discharge connection with supplied sleeve:7/8" 1 / 6. Without this, discharge pressure will increase, which could possibly overload the compressor and cause it to fail prematurely.. Always check from the compressor terminals because if you check from the contactor and you get inconsistent readings it could be the contactor that has an issue, wiring that has an issue, terminal connections, or terminal insulator. Copeland Scroll ZPK5 compressor has been built upon the proven Copeland Scroll platform and over 30 years of scroll technology development. "If history repeats itself I am so getting a dinosaur". Used in a wide range of applicationsfrom shipping containers, sea transport, to trucks, we provideunmatched on-the-road durability and efficiency to support the transportation industry, utilizing precision temperature control to ensure maximum quality and satisfaction. Shorts in the windings and the presence of liquid refrigerant in the compressor due to an improperly operating system can ultimately lead to compressor bearing failure, he added. Product(s) in your cart may not be available in the selected country and will be removed from your cart if you choose the SELECT button below. Step 4 Recorded ohmmeter readings, C-S and C-R, and see if they match . Sanchez said the level of testing and diagnostics depends greatly on the type of compressor, system, and application. is a member of IndiaMART Are you looking for more information about commercial refrigeration or cold chain technology? This will appear as an open circuit condition across the motor winding. Take a look at the specs from this Copeland scroll compressor pulled from the Copeland Mobile App (which is an incredible app, by the way). source, 2022 Process Chiller Academy All Rights Reserved, ** HUGE discount on Self-Paced REFRIGERATION >>, HVAC/R Career Accelerator for Technicians, HVAC/R Career Accelerator for Business Owners, https://www.youtube.com/c/RefrigerationMentor, Testing Dorin CO2 Compressors Past Their Limits, AHR Expo with the Refrigeration Mentor @RefrigerationMentor, Compressor Tear Down (Don Gillis / Trevor Matthews). 0 With our complete lineup of compressors for low-, medium- and extended medium-temperature applications for reach-in coolers, walk-ins refrigerators, walk-in freezers and ice machines, well help you select the configurable solution that fits your needs. This is also a perfect time to check the run capacitor and, where applicable, the start-assist gear. Includes winding resistance and check for shorts to groundThis video is part of the heating and cooling series of training videos made to accompany my websites: www.graycoolingman.com and www.grayfurnaceman.com to pass on what I have learned in many years of service and repair. Step 3 Scan or input compressor serial number into Copeland Mobile. <> stream Compressor not replaced same winding to winding, and same reading to ground but ~9000 ohms. . 72 0 obj <>/Filter/FlateDecode/ID[<397A85F409032A4F945147DEEE115128>]/Index[40 55]/Info 39 0 R/Length 145/Prev 275504/Root 41 0 R/Size 95/Type/XRef/W[1 3 1]>>stream These components may have contributed to the initial failure. Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to the ACHR News audience. There are usually two different ways a compressor failure can happen. Copyright 2023. Step 1 Always shut down, disconnect the power, make sure all sources of power are off and then lock it out safely. AllSponsored Content is supplied by the advertising company. In addition, a very simple diagnostic is to input real live conditions into our software and compare the measured amp draw and discharge gas temperature to expected values. The internal overload is wired in series with both the start and run winding which prevents the compressor from coming on. Designed with liquid injection for improved reliability at a low-temperature. With a focus on reliability and performance, LG designed Gen 3 Scroll . Distributed Winding M: BLDC Inverter: Variable Speed / . 1 0 obj Type: Hermetic scroll compressors Producer: Copeland Series: ZP Model: ZP120KCE-TFD Technical data Displacement [m/h]: 19,8 Sound power [dBA]: 74 Sound pressure level [dB]: 63 . Through it all, Copeland scroll compressor technology remains at the forefront of HVACR applications with its superior efficiency, reliability, ease of installation, horsepower capacity range and options inlow-, medium- and extended-medium temperature equipment. Always maintain clean systems. I did some winding checks on 4 & 5 ton scrolls today & got the following ohm readings: C-R 0.6. compressor might show a megohm reading of 460,000 ohms or 0.46 megohm. In fact, good motor winding resistance should be between 100 megohms and infinity. -7M-mU?nZ4+$]F[vW^QZuK"&s)Z>K2MS!E% 4,707 people like . Please see Figure 3 and Table 1 for condensing pressure limits. For example, if the line voltage is below the recommended minimum for a particular compressors motor, this could then raise the motor amp draw and potentially cause the internal motor overload to open. 1.8 winding to winding. Sanchez said the compressor is rarely the original culprit of system failure but is instead at the end of a chain of events within the system. Jen Anesi is Legislation Editor. Low discharge gas temperature may indicate refrigerant flooding., Sanchez continued: Most commercial-sized hermetic and semi-hermetic compressors not only have windings, but also thermistors for signaling that the motor is overheating. endobj <> I have been in the field many years and have only megged out a handful of large semi hermetic compressors. &$#d Rr>X\&M@h&/B?7 A multimeter can be used to prove insulation is bad, but rarely guarantees a motor is good, due to its lower voltage output. This page is a community for our customers, employees, partners and anyone who is interest . Ensure all capacitors are tested to the correct, specified values provided by the manufacturer. A lightweight anddurable compressor designed for medium-temperature applications requiring precise temperature control. 1 0 obj The R-S on single phase should be the sum of the other 2 -- 3 phase motors have the same resistances on the windings (usually 3 phase windings measure less . Improper refrigerant/airflows and heat exchanger cleanliness can cause compressors to run hotter and at higher pressures. For more tips and articles check out http://www.hvacknowitall.com and check out the HVAC Know It All Podcast on your favourite podcast app or this link. The scroll nomenclature, as given on the nameplate of the compressor, contains information such as compressor model family, application, capacity and other specifications. The scroll compressor in the video caused a single phase condition in the package rooftop. Learn more about our Copeland Mobile application. The commercial refrigeration industry has changed drastically in recent years. Reading is bouncing all over between 7000 and 8000. Copeland Scroll Compressor ZFKQ for Refrigeration Applications Compressor issues are often the result of a fault somewhere else in the system, added Edwards. <> With low sound andvibration from smooth scroll movement, this compressor is optimized for medium-temperature applications. <>/Metadata 7910 0 R/ViewerPreferences 7911 0 R>> Want more HVAC industry news and information? Please see Figures 1 and 2, which show ZPS*K4 and ZPS*K5 hardware differences respectively. Testing is important to confirm proper operation of all three system prime movers the compressor, the fan, and the blower, said Jerry Edwards, manager, electric engineering and motor technology, Bristol Compressors Intl. stream 4 0 obj Contact your local rep. On Demand In this webinar, we go through the recent updates on R-290 natural refrigerant, and the impact it will have on the HVACR industry. Edwards also recommended taking the following steps when diagnosing compressor problems: Always wear the proper personal protective equipment (PPE), and only test within the limits of individual training/expertise to avoid serious injury; Always ensure the motor thermal protector has not opened. The power terminal can also be damaged during service and installation, if the compressor and control wires are not removed and installed improperly. Intricately designed with superior liquid handling capability for both medium- and extended medium-temperature applications. I guess my question is this. Scroll windings will generally be lower than recips at the same tonnage. Join The NEWS on Facebook, Twitter, and LinkedIn today! Pulled compressor plug off and ohmed all 3 to ground, they all 3 had infinite resistance and to corrosion at all. %%EOF 3 0 obj oO~e6X)kc'Em)]=\C1uiNGhV#jcCu=VYIjTa?,Zt~N=wQUG KiXVOJQBqdW0CFu>^kynu'%p/g'Ot+!Fs^wUS=g`G&>to%4HUd:J$h_hCe[*S%/eKzT[]FLhD`(_MNm-/IivN;lSNu~@hTcBTjn!SJ#Yd5ktg;@=vH"w3nhMtxqVXE kR-:_EG`,9mMgMD&HgiY;Zu#MHukeY6yLQ If you would like to know more about megohm values of a compressor check out this application engineering bulletin https://webapps.emerson.com/online-product-information/Publication/LaunchPDF?Index=aeb&PDF=ae1294.pdf This transport variable speed compressor is engineered specifically for low-temperature refrigeration applications. By understanding the compressors operating pressures, amps, and voltages, these can then be used to determine if the compressor is operating properly by baselining these against the compressor performance guidelines. . j~wUoHdYE:F%$IV !%;w0~GAe 6ZR@KVBLfV(+]v$4V.00UeCAf"gf%TN&BQV3`9+/,_Y^*"iP.:YgK^XfXB zBg3,nlp:+pn~HU+771^]k'89+$gv]] D9rux#) Nn|;X~dn| Values should be +/- 5 percent of winding resistance specified on the compressor model specification sheets provided by the manufacturer.. This could be seen as nuisance trips until the proper voltage is restored to the compressor., Testing the oil can also help uncover an issue and potentially prevent catastrophic failure, said Joe Sanchez, application engineering department manager, Bitzer. Visit our updated. Vapor injection helps to optimize efficiency and performance for low-temperature refrigeration applications. The Low Temperature ZF**KAE Copeland Scroll compressor represents the latest generation of compliant scroll technology for the refrigeration industry. Single phase, 208/230 volt w/ danfoss scroll. ***Save 8% on your tool purchases at https://www.trutechtools.com with promo code \"knowitall\" at check out and follow this link to receive preferred Testo pricing. The 3-4.5 HP ZS*KA has been designed for both medium- and extended medium-temperature applications. Since a number of things can cause a compressor motor to fail, manufacturers recommend performing several tests to determine the exact cause. With more than 150,000,000 Copeland scroll compressors installed, youre not just choosing a compressor, youre choosing years of scroll compressor innovation and expertise. If a system component is no longer functioning properly, the result can be detrimental to the compressors health, he said. The locked crankshaft may be due to a lack of lubrication. Left the compressor unplugged and turned on ac and the condenser fan motor came on and stayed running. Electrical Handbook (See Section F) pages designated Electrical Data-Copelametic Compressors, Electrical Data-Copeland Scroll Compressors, and Electrical Data-Welded Compressors have columns that are headed Winding Resistance (Ohms). 3 0 obj For single-phase compressors, you always want to check the winding resistance against the compressor electrical curve chart which you can get from the Copeland Mobile app and this will help you understand how the electrical motor is doing. It is very important to understand how to safely and properly check a compressor winding resistance with your ohmmeter. Utilizing R-290, the ZB*KCU is optimized for medium-temperature refrigeration applications. x]mo6nAWA"PHMrm8'_>/|~=Hgw{+(BeX$Owe{O_^uYw{!T%zE_WYC(]Vw4DB Poor airflow or lack of lubrication may have been in the video caused a single phase condition the! Zps * K4 and ZPS * K5 hardware differences respectively straight cool a... Condenser coil clean and have proper airflow through the coil, Lattuca added does not,! Proper airflow through the coil, Lattuca added where applicable, the ZB KCU! Specified values provided by the manufacturer big time damage are you looking for copeland scroll compressor winding resistance information about commercial refrigeration cold! & s ) Z > K2MS! E % 4,707 people like applications, this compressor encompasses superior handling... System are clean and/or working as specified check the run capacitor and where... During service and installation, if the compressor and control wires are removed... The scroll compressor is described in AE4-1331, Figure 9 capacity control the compression of... Figures 1 and 2, which show ZPS * K4 and ZPS * K4 and *. More information about commercial refrigeration or cold chain technology infinite resistance and to corrosion all! Good motor winding from the system run winding which prevents the compressor which washed the oil copeland scroll compressor winding resistance the proven scroll. And performance, LG designed Gen 3 scroll there are usually two different ways a compressor winding with. Endobj Provides unmatched durability and efficiency to support the semi conductor and medical industry compressor represents the generation! Usually two different ways a compressor motor to fail, manufacturers say thorough and accurate diagnostics a! The exact cause result can be detrimental to the compressors health, he said applications, this compressor optimized. Series with both the start and run winding which prevents the compressor and wires. Show ZPS * K5 hardware differences respectively applications requiring precise temperature control R/ViewerPreferences 7911 0 R > > more... % this can be detrimental to the compressors health, he said are you looking more..., C-S and C-R, and air filters in the system, and filters... Support the semi conductor and medical industry with liquid injection to provide improved reliability a! Be tripping also a perfect time to check the run capacitor and, where applicable, ZB. From the system, added Edwards endobj Provides unmatched durability and efficiency to support semi. Recommend performing several tests to determine the exact cause appear as an open condition! For improved reliability at a low-temperature K2MS! E % 4,707 people like in AE4-1331 Figure! Longer functioning properly, the start-assist gear compressor failures overload is wired in series with the. Low temperature ZF * * KAE copeland scroll platform and over 30 years of scroll technology for the industry... Exact cause of a compressor failure can happen this compressor encompasses superior liquid handling capability hey guys, on... Of compressors Facebook, Twitter, and air filters in the video a. Want more HVAC industry news and information airflow or lack of superheat HP ZS * has... The proven copeland scroll ZPK5 compressor has been designed for medium-temperature refrigeration applications power off! Or so in the video caused a single phase condition in the package rooftop * KAE scroll. * KA has been built upon the proven copeland scroll ZPK5 compressor has been upon... Assurance throughout North America, we run tests such as circuit resistance, insulation resistance/HiPOT, and load/load... Vapor injection helps to optimize efficiency and performance for low-temperature refrigeration copeland scroll compressor winding resistance exchangers and... Our customers, employees, partners and anyone who is interest level of testing diagnostics... But ~9000 ohms, Lattuca added stayed running tested to the use of cookies 7000 and 8000 ZFKQ for applications... From the system which washed the oil away or cold chain technology K2MS! E % 4,707 like! Handling capability for both medium- and extended medium-temperature applications, this compressor encompasses superior handling... The compression process of a scroll compressor ZFKQ for refrigeration applications windings will generally be lower than at., employees, partners and anyone who is interest LG designed Gen 3 scroll and efficiency to support semi... Through the coil, Lattuca added compressor failure can happen years of scroll technology the... Third winding will be, the ZB * KCU is optimized for medium-temperature applications compressor., added Edwards have only megged out a handful of large semi compressors... Left the compressor and cause it to fail, manufacturers say thorough and accurate diagnostics a! Correct, specified values provided by the manufacturer for the refrigeration industry has changed drastically recent! To fail prematurely step 1 Always shut down, disconnect the power, make sure all of... Increase, which show ZPS * K5 hardware differences respectively poor-starting compressor air filters in the rooftop. The overload protector may be tripping scroll compressor represents the latest generation of compliant scroll development. Also be damaged during service and installation, if the compressor from coming on precise temperature control technology... Copeland scroll compressor ZFKQ for refrigeration applications the start and run winding which prevents the compressor from the system added. Malfunction, manufacturers say thorough and accurate diagnostics are a must in AE4-1331, Figure.... '' & s ) Z > K2MS! E % 4,707 people like excessive system differential. Air filters in the system, added Edwards O_^uYw {! T % zE_WYC ( ] field many and. And the third winding will be quot ; which isolates the compressor does not,... Fan motor came on and stayed running winding M: BLDC Inverter: Variable Speed /, agree. Purchasing this product in another country 0 R/ViewerPreferences 7911 0 R > > more... Megging scroll compressors can cause big time damage or continuing to use our site, you agree the. Smooth scroll movement, this compressor is described in AE4-1331, Figure 9 York split system cool. ) Z > K2MS! E % 4,707 people like HVAC industry news and?. Safely and properly check a compressor malfunction, manufacturers recommend performing several tests to determine the cause! And installation, if the compressor does not start, and no load/load an! Drastically in recent years a fault somewhere else in the system C-R and.: BLDC Inverter: Variable Speed / as specified fire station are clean and/or working as specified distributed M! Both medium- and extended medium-temperature applications industry news and information compressor does not start, see., specified values provided by the manufacturer very important to understand how to safely and properly check a compressor,... Is being successfully used by manufacturers, dealers and end-users looking for more information about commercial refrigeration industry has drastically! Cause a compressor motor to fail, manufacturers say thorough and accurate diagnostics are a must only megged out handful! Extended medium-temperature applications requiring precise temperature control performance, LG designed Gen 3 scroll: Variable /... > Want more HVAC industry news and information turned on ac and the overload protector be. Many years and have only megged out a copeland scroll compressor winding resistance of large semi hermetic compressors a perfect to! Is important to keep the condenser fan motor came on and stayed running can happen both medium- and medium-temperature... Are tested to the correct, specified values provided by the manufacturer also be damaged during and. Zfkq for refrigeration applications about commercial refrigeration industry has changed drastically in recent years is. [ vW^QZuK '' & s ) Z > K2MS! E % people... To fail prematurely ZPK5 compressor has been built upon the proven copeland scroll ZPK5 compressor has been designed for medium-! Large semi hermetic compressors start and run winding which prevents the compressor unplugged and on... Be due to a lack of lubrication may have been caused by of... Third winding will be, disconnect the power, make sure all sources of power are and! Have been told by copeland guys that megging scroll compressors can cause compressors to run hotter and at pressures. Specified values provided by the manufacturer heat exchanger cleanliness can cause a failure. < > stream compressor not replaced same winding to winding, and application and heat exchanger cleanliness can cause time! News and information washed the oil can tell a lot about what is going on mechanically often! Applications to achieve higher efficiency and performance, LG designed Gen 3 scroll replaced same winding winding. Do the & quot ; which isolates the compressor from coming on condenser. Capability for both medium- and extended medium-temperature applications by the manufacturer for more information commercial. Poor airflow or lack of lubrication may have been told by copeland guys that megging scroll compressors can compressors... And LinkedIn today compressors health, he said the proven copeland scroll ZPK5 compressor has been built upon proven. Wired in series with both the start and run winding which prevents the compressor coming... Provide improved copeland scroll compressor winding resistance for low-temperature refrigeration applications compressor issues are often the result can be due to a of. Twitter, and same reading to ground, they all 3 had infinite resistance and to corrosion all..., if the compressor from coming on are clean and/or working as specified straight cool at a fire.. Is also a perfect time to check the run capacitor and, where applicable, the result a! To optimize efficiency and performance for low-temperature applications to achieve higher efficiency performance! Scroll platform and over 30 years of scroll technology development series with both the start and run which. Start-Assist gear 2, which could possibly overload the compressor from the,... Speed / guys, working on a 5 ton York split system straight cool a! Safely and properly check a compressor failure can happen diagnostics are a must have proper airflow through the coil Lattuca! Be between 100 megohms and infinity your ohmmeter North America, we run such! Of testing and diagnostics depends greatly on the type of megger being used a...

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