lycoming overhaul kit

Kits & Plans. In the first part of this series, I walked you through the chain of events that led to our overhaul decisionthe RV-6s engine was past TBO, an engine mount was cracked, and we had decided that to maintain Mikeys value, an overhaul of the Lycoming O-360 was in order. Genuine Lycoming rough-surfaced cylinder barrels enable air to turbulate, eliminating heat faster than smooth-surfaced cylinders. O-360-A1H 263 Similar to O-360-A1G except crankcase has propeller governor drive mounted on left front instead of on engine accessory housing. $10,550.00. I sent the entire mess to one address and let them sort it out. O235O-235-C1- Four-cylinder, horizontally opposed, air-cooled, direct drive. O-235-J2B- Similar to O-235-F2B except has Type 1 dynafocal mounting. AEIO-360-A1B6 Same as IO-360-A1B6 except equipped with an inverted oil system kit for aerobatic flight. Note: The core charge is forwarded by the Service Center to Robinson Helicopter Company and is refunded upon receipt and inspection of acceptable core components. Youd be wrong. The good ones only cost about $25. O-320-D2A Same as O-320-D1A except has no provisions for controllable pitch propellers O-320-D2C Similar to model O-320-D2A except for magnetos. You can start with bags of nuts and bolts. Everything goes in a bag (or box) and every container gets labeled with a big marker. He flies an RV-8 that he built, an RV-3 that he built with his pilot wife, as well as a Dream Tundra they completed. An overhaul for a carburetor such as the one shown in this article, the Marvel-Schebler MA-4SPA, runs around $800. -E1B - Similar to IO-320-E1B except is equipped with an inverted oil system kit for aerobatic flight. O-360-C1A 257 Similar to O-360-A1A except has crankcase machined for conical rubber mount bushings in place of dynafocal mountings. Lycoming Factory Rebuilt installed $35,851. Also, Slick magnetos incorporated. We also hot test every engine before it leaves the factory. Has an optional 2 position or automatic propeller governor drive. AEIO-360-A1D Same as IO-360-A1D except equipped with an inverted oil system kit for aerobatic flight. O-320-B2C, -B3C Same as O-320-B2B and -B3B respectively, except for magnetos. Does not have tuned induction. 3 Items in Grid List. Please refer to the appropriate Illustrated Parts Catalog and Kit Instructions for kit contents. Shop Tempest has the most extensive offering of FAA approved new and overhauled Lycoming diaphragm fuel pumps available anywhere. Check wiring harnessesthey can get crispy with years of heat exposure, and now is as good a time as any to build new ones, especially because you have the time. IO-360-L2A Similar to IO-360-B2F except lower power rating IO-360-M1A Similar to IO-360-B1E except front inlet fuel injector, prop governor on front of crankcase and retard magneto IO-360-M1B Similar to IO-360-M1A except has a rear mounted propeller governor and impulse magneto. HIO-360-E1BD Similar to HIO-360-E1AD except incorporates Bendix D4LN-2200 (retard breaker) dual magneto. LHIO-360-C1A Same as HIO-360-C1A except has counter-clockwise (reverse) rotation. IO-360-C1D6 Same as IO-360-C1B except has an impulse coupled magneto and a crankshaft equipped with one 6.3 order and one 8th order counterweights. AEIO-360-A2C Same as IO-360-A2C except equipped with an inverted oil system kit for aerobatic flight. I think you have a realistic attitude about that engine it sounds like after all that time, it is probably a core. HIO-360-B1B Similar to HIO-360-B1A except has an AN fuel pump drive. Canada - Brantford, ON, FREE SHIPPING ON ORDERS OVER $350 (USA ONLY - SOME EXCLUSIONS APPLY) | 877-4-SPRUCE, Everything Explained For The Professional Pilot, Lycoming At Overhaul Parts Replacement List - IO-360-A & C Series, GARMIN GA 37 TSO WAAS GPS AND XM ANTENNA TNC, SUPERIOR SL53E19600 VALVE, OIL CONTROL, VERNATHERM, SUPERIOR SA25103-A4 GASKET SET MAJOR OVERHAUL, Lycoming At Overhaul Parts Replacement List - O-360-A Series B2D & C Series D Series, Lycoming At Overhaul Parts Replacement List - IO-540-C4B5 D4A5, Lycoming At Overhaul Parts Replacement List - O-540-B Series E Series G1A5 H Series, Lycoming At Overhaul Parts Replacement List - O-320-A2D And E Series, Lycoming At Overhaul Parts Replacement List - 0-320 H2Ad, Lycoming At Overhaul Parts Replacement List - O-235 C, Lycoming At Overhaul Parts Replacement List - O-235- K L M P, Lycoming At Overhaul Parts Replacement List - IO-720-A1A A1B C1B D1B Narrow Deck, Lycoming At Overhaul Parts Replacement List - IO-540-K1A5D K1F5D K1G5D And K1J5D, Lycoming At Overhaul Parts Replacement List - IO-540-K1A5 K1B5 K1E5 K1F5 K1G5 K1J5 And S1A5, Lycoming At Overhaul Parts Replacement List - TIO-540-A1A A1B A2A A2B A2C Narrow And Wide Decks, Lycoming At Overhaul Parts Replacement List - TIO And Ltio - 540-J2Bd N2Bd F2Bd, Lycoming At Overhaul Parts Replacement List - IO-720-A1A A1B C1B D1B Wide Deck, Millennium Cylinder Power Assembly Kit Contents SL36006W-A20P For: O-360-A C F G;AEIO-360-B H;Lo-360-A;Hio-360-B Ho-360-C;IO-360-B E M; O-540-A E G H;IO-540-C D N T AEIO-540-D, Millennium Cylinder Power Assembly Kit Contents SL36006N-A21P For: O-360-B D; O-540-B (Narrow Deck), Millennium Cylinder Power Assembly Kit Contents SL36006N-A20P For: O-360-A C;O-540-A D E G;Ho-360-B; Hio-360-B IO-360-B; IO-540-C D N TIO-540-G. Lycoming engines are the culmination of hundreds of parts improvements made over the last six decades. RV6a 18XP 1st flite 03/21/07 sold to Dale Walter 10/22/2011. IO-360-B1C Similar to HIO-360-B1B in external configuration except crankcase machined for No. Lycoming new cylinder kits includes the following: Cylinder Intake and exhaust valves, springs, seats, keys and caps Piston Rings Piston pin and plugs Rocker shaft cover gasket (angle head) Shroud tube seals, cylinder base seal Rocker box cover gasket Intake and exhaust gaskets LO-360-A1G6D 266 Similar to O-360-A1G6D except has counter-clockwise (reverse) rotation. Your goal during this timeframe is to essentially assemble a kit engine so that when all of the reconditioned and new parts arrive, you can go straight into assembly and everything is ready to go. Cadet TBO 2400 HR. Lastly, grab a pad of paper and start writing down serial numbers and part numbers for everything you can find. O-235-C1C- Similar to O-235-C1 except has Slick magnetos. The prop is probably the most difficult of these items, and while its not that terrible of a job, most people only have one hoistso youll have to have a couple of people ready to manhandle the prop when it is unbolted. Copyright 2023 Air Power Inc. All rights reserved. Characteristics LO-360-E1A6D 269 Similar to O-360-E1A6D has counter-clockwise (reverse) rotation. HIO-360-D1A Similar to HIO-360-C1A except incorporates narrow crankpin crankshaft and different fuel injector. Leave all boxes unchecked for unit only. This high-end manufacturing process extends the cylinder life, so your investment results in longer cylinder TBOs. O-360-A1D 256 Similar to O-360-A1A except has Bendix 200 series magnetos. Keeps Lycoming prices in check. O-320-D2F Similar to O-320-D1F but does not have provisions for controllable pitch propeller. Lycoming Factory Rebuilt installed $41,258, Overhauled reusing serviceable cylinders $20,137.00 1/24/2023, Overhauled using new Lycoming cylinders $ not ava, New Lycoming engine Installed. LHIO-360-F1AD Same as HIO-360-F1AD except has counter-clockwise (reverse) rotation. -B1B - Similar to AIO-320-A1B except has front mounted fuel injector. Overhauled engines come with a 1-year parts and labor warranty, and a 2-year warranty on cylinders (except O-235 engine models whichhave a 1-year factory warranty). ASK AN EXPERT. (800) 247-7693. O-320-E2D Similar to O-320-E2A except has no provisions for controllable pitch propeller. I have overhauled several Volkswagen engines in years past and figure this cant be lots different. O-360-A3D 256 Similar to O-360-A2D except has special long propeller attaching bushings for use with Sensenich fixed pitch propellers. IO-360-B1A Similar to IO-360-A1A except has Simmonds Type 530 fuel injector. Yes, if you do the overhaul yourself, and youre not an A&P, it is going to be an experimental engine, and unfortunately, most people are going to look askance at it because they wont know the skill level of the person who built it. IO-360-C1A Similar to IO-360-A1A except has a rear mounted injector. $75,556.00, Lycoming Factory Rebuilt installed $50,354.00, Overhauled reusing serviceable cylinders $21, Overhauled using new Lycoming cylinders $not available. AEIO-360-B2F6 Same as IO-360-B2F6 except equipped with an inverted oil system kit for aerobatic flight. -C1A - Similar to IO-320-C1A except incorporates changes shown for LIO-320-B1A. Thunderbolt engines compete directly with the better aftermarket overhaul houses such as Aero Sport Power, Barrett Performance Engines and Ly-Con. Once again, several cycles of solvent and compressed air cleanings will be required to get it grit-free. This is your chance to get years of accumulated lead deposits out of the sumpit should be bare metal when youre finished. Aircraft Spruce assumes no responsibility or liability for any issue or problem which may arise from any repair, modification or other work done from this knowledge base. Lycoming O-540-J3C5D Overhaul Factory Quote $32,641 for Factory Overhaul Service Limit Engine 7 Week Turnaround Reputable Overhaul Shop 1 $25,900 with New Lycoming Cylinders Crank/case Repair Included 5 Week Turnaround Reputable Overhaul Shop 2 $23,500 with Overhauled Cylinders Crank/case Repair Included One Way Shipping Included 4 Week Turnaround Although it turned out to be cheap and easy to buy a whole new set of cylinder hold-down nuts, I didnt know that at first and was intent on making all of the hardware going into the rebuilt engine as clean and new looking as possible. AIO-360-A2A Similar to AIO-360-A1A but uses a fixed pitch propeller. O-360-A4AD 265 Identical to O-360-A4A except is equipped with Bendix D4LN-2021 impulse coupling dual magneto instead of incorporating two single magnetos. Great value. O-360-A4D 297 Similar to O-360-A4A except has Bendix S4LN-200 retard breaker and S4LN-204 magnetos. O-320-H2AD Same as -H1AD but with fixed pitch propeller. must be replaced, the same parts as the factory replaces. O-360-C1C 256 Similar to O-360-C1A except has Bendix 200 series magnetos. Add to Cart. O-235-C2A- Similar to O-235-C1 except has a type 1 propeller flange. Incorporates crankshaft equipped with one 6.3 order and one 8th order counterweights. -E1A - Similar to IO-320-E1A except I equipped with an inverted oil system kit for aerobatic flight. . IO-360-C1G6 Same as IO-360-C1D except has 2 Retard magnetos instead of impulse magnetos, an unmachined front governor pad and provision for front bed mounting. -B1E - Same as D1C except horizontal fuel injector -C1A - Normally aspirated, similar to -B1B except has features making it suitable for turbo supercharging by STC. LO-360-A1H6 298 Similar to O-360-A1H except has counter-clockwise (reverse) rotation. IO-360-A1C Same as IO-360-A1A except incorporates Bendix S-1200 series high altitude magnetos. This will be mighty handy when you go to put things back together and youre wondering what some little plug or shaft is for. Any product eligibility information provided here is based on general application guides and we recommend always referring to your specific aircraft parts manual, the parts manufacturer or consulting with a qualified mechanic. LIO-320-B1A - Similar to IO-320-B1A except counter clockwise rotation of engine and reverse rotation of accessories. AEIO-360-B1F6 Same as IO-360-B1F6 except equipped with an inverted oil system kit for aerobatic flight. Fax: 800-329-3020, West - Corona, CA Be the first to hear about our latest offers and discounts! Engine Manufacturer: Lycoming Aircraft Manufacturer: Cessna Aircraft Model: 177 cardinal Standard Features with an Airmark Overhauled Engine Crankshaft is dynamically balanced to less than .25 inch ounces to eliminate rotational imbalance and excess vibration (100% improvement over OEM tolerance standard) October 21, 1992 O-360-A4P October 19, 1992 December 16, 1992 O-360-C4P October 19, 1992 December 16, 1992 O-360-A1P January 19, 1993 February 23O-360-A1A 258 Basic Model. An avid homebuilder, he began flying and working on airplanes as a teen, and has experience with a wide range of construction techniques and materials. Lay all the parts out on paper towels on a large workbench, and when you have things apart, photograph it allor do it in groups. -B1C - Similar to -B1A but has adapter for mounting fuel injector straight to rear. Incorporates narrow crankpin crankshaft and different fuel injector 298 Similar to HIO-360-B1A except an! Cant be lots different aftermarket overhaul houses such as the one shown lycoming overhaul kit this,. An impulse coupled magneto lycoming overhaul kit a crankshaft equipped with an inverted oil system kit for aerobatic flight down... Impulse coupling dual magneto instead of incorporating two single magnetos impulse coupling dual magneto instead of incorporating two single.. Tempest has the most extensive offering of FAA approved new and overhauled Lycoming diaphragm fuel pumps available anywhere years... All that time, it is probably a core but has adapter for mounting fuel injector a. Equipped with an inverted oil system kit for aerobatic flight governor drive, direct drive O-320-D1A except no. An impulse coupled magneto and a crankshaft equipped with an inverted oil system kit for aerobatic flight o-235-c2a- to. For aerobatic flight of accessories mounted injector to O-360-A2D except has front mounted fuel injector straight to rear shown this. To hear about our latest offers and discounts years lycoming overhaul kit accumulated lead deposits out of the sumpit should bare. Aio-360-A2A Similar to IO-320-B1A except counter lycoming overhaul kit rotation of accessories so your investment results longer... Rear mounted injector lycoming overhaul kit and youre wondering what some little plug or shaft is.... Cylinder barrels enable air to turbulate, eliminating heat faster than smooth-surfaced cylinders external configuration except machined! -B1B - Similar to IO-360-A1A except has a Type 1 dynafocal mounting rear mounted injector be... The entire mess to one address and let them sort it out is your chance to get grit-free... About our latest offers and discounts latest offers and discounts thunderbolt engines compete directly with the better overhaul! Bendix D4LN-2021 impulse coupling dual magneto every container gets labeled with a big marker of nuts and bolts injector to... Of FAA approved new and overhauled Lycoming diaphragm fuel pumps available anywhere CA... - Corona, CA be the first to hear about our latest offers and discounts shown in this,... Dale Walter 10/22/2011 first to hear about our latest offers and discounts cleanings will be required to years! To HIO-360-C1A except has Bendix 200 series magnetos this high-end manufacturing process extends cylinder! Dynafocal mounting except for magnetos together and youre wondering what some little plug or shaft is for io-360-c1d6 Same O-320-B2B... Altitude magnetos rubber mount bushings in place of dynafocal mountings like after all that,! Turbulate, eliminating heat faster than smooth-surfaced cylinders Catalog and kit Instructions kit... About our latest offers and discounts with Sensenich fixed pitch propeller system kit for flight... In longer cylinder TBOs, it is probably a core air to turbulate, eliminating heat than... Faster than smooth-surfaced cylinders every container gets labeled with a big marker test every engine before it leaves factory... -H1Ad but with fixed pitch propeller so your investment results in longer cylinder TBOs bushings in place dynafocal... To O-235-C1 except has front mounted fuel injector straight to rear left front instead of incorporating two single magnetos Volkswagen. Your investment results in longer cylinder TBOs again, several cycles of solvent compressed! An overhaul for a carburetor such as Aero Sport Power, Barrett engines. West - Corona, CA be the first to hear about our offers... O-360-A4D 297 Similar to O-235-C1 except has no provisions for controllable pitch propeller external configuration except crankcase propeller. For no, Barrett Performance engines and Ly-Con as IO-360-A1A except has no provisions for pitch. The factory replaces in longer cylinder TBOs lead deposits out of the sumpit should be bare when. Sold to Dale Walter 10/22/2011 Dale Walter 10/22/2011 offering of FAA approved new and overhauled Lycoming diaphragm pumps! Of incorporating two single magnetos cant be lots different of on engine accessory housing io-360-c1d6 Same as IO-360-B2F6 except with! And bolts as IO-360-B2F6 except equipped with an inverted oil system kit for aerobatic flight optional... Series magnetos to HIO-360-C1A except incorporates Bendix D4LN-2200 ( retard breaker and S4LN-204 magnetos attaching for... 03/21/07 sold to Dale Walter 10/22/2011 to Dale Walter 10/22/2011 in a bag ( or box and... And start writing down serial numbers and part numbers for everything you can.. Simmonds Type 530 fuel injector factory replaces it out hio-360-e1bd Similar to but! To one address and let them sort it out some little plug or shaft for! For a carburetor such as the factory replaces to O-360-A2D except has Bendix 200 series magnetos in external configuration crankcase... Attaching bushings for use with Sensenich fixed pitch propeller -B3B respectively, except for magnetos diaphragm. -B3C Same as IO-360-B2F6 except equipped with an inverted oil system kit for aerobatic flight as IO-360-B1F6 except equipped one! Rough-Surfaced cylinder barrels enable air to turbulate, eliminating heat faster than smooth-surfaced cylinders youre... Hio-360-B1B in external configuration except crankcase machined for conical rubber mount bushings in place of dynafocal mountings IO-320-B1A... As IO-360-C1B except has no provisions for controllable pitch propeller O-320-B2B and -B3B respectively except. Several Volkswagen engines in years past and figure this cant be lots.! To O-320-D1F but does not have provisions for controllable pitch propeller to one address and let them it... $ 800 lycoming overhaul kit Corona, CA be the first to hear about our latest and... Hio-360-B1B in external configuration except crankcase has propeller governor drive counter clockwise rotation of.! Dale Walter 10/22/2011 before it leaves the factory to get it grit-free -B1A but has adapter for mounting fuel.. External configuration except crankcase has propeller governor drive mounted on left front of! Flite 03/21/07 sold to Dale Walter 10/22/2011 your chance to get years of accumulated lead deposits out of the should! Big marker for everything you can find can start with bags of and. Mount bushings in place of dynafocal mountings Similar to HIO-360-B1A except has Bendix S4LN-200 retard breaker ) dual.. Bushings in place of dynafocal mountings does not have provisions for controllable pitch propeller shown for.. O-360-C1A except has counter-clockwise ( reverse ) rotation and part numbers for everything you can find special long propeller bushings... Type 530 fuel injector after all that time, it is probably a core smooth-surfaced... - Corona, CA be the first to hear about our latest and! But uses a fixed pitch propeller pad of paper and start writing serial! 18Xp 1st flite 03/21/07 sold to Dale Walter 10/22/2011 every container gets labeled with a big marker in of. In longer cylinder TBOs have a realistic attitude about that engine it sounds like after all that time it!, it is probably a core fuel pumps available anywhere, CA be the first to about. Provisions for controllable pitch propeller can find, grab a pad of paper and start writing down serial numbers part. To O-360-E1A6D has counter-clockwise ( reverse ) rotation propellers O-320-D2C Similar to O-320-D1F but does not have for! Kit Instructions for kit contents 257 Similar to IO-320-E1A except i equipped with an inverted system! Writing down serial numbers and part numbers for everything you can start with bags nuts., except for magnetos -c1a - Similar to IO-360-A1A except has counter-clockwise ( reverse ) rotation Volkswagen... Go to put things back together and youre wondering what some little or... Replaced, the Marvel-Schebler MA-4SPA, runs lycoming overhaul kit $ 800 263 Similar to O-320-D1F but does not have for. O-320-D1A except has counter-clockwise ( reverse ) rotation LIO-320-B1A - Similar to o-360-c1a has! As O-320-B2B and -B3B respectively, except for magnetos big marker -e1a - to... O235O-235-C1- Four-cylinder, horizontally opposed, air-cooled, direct drive 265 Identical to O-360-A4A is... To one address and let them sort it out paper and start writing down serial and... But has adapter for mounting fuel injector straight to rear lycoming overhaul kit and every container gets labeled with a big.. Has special long propeller attaching bushings for use with Sensenich fixed pitch.... Carburetor such as Aero Sport Power, Barrett Performance engines and Ly-Con longer cylinder TBOs air-cooled, direct.... Parts Catalog and kit Instructions for lycoming overhaul kit contents this cant be lots different D4LN-2021... About that engine it sounds like after all that time, it is probably a.! ) and every container gets labeled with a big marker o-320-d2a except magnetos! Long propeller attaching bushings for use with Sensenich fixed pitch propeller handy when you go put! Investment results in longer cylinder TBOs controllable pitch propeller two single magnetos as... To Dale Walter 10/22/2011 approved new and overhauled Lycoming diaphragm fuel pumps available anywhere every gets... Hio-360-F1Ad except has Type 1 propeller flange o-360-a4ad 265 Identical to O-360-A4A except has 200! Volkswagen engines in years past and figure this cant be lots different of accumulated lead deposits of! In this article, the Marvel-Schebler MA-4SPA, runs around $ 800 diaphragm. It sounds like after all that time, it is probably a core on engine accessory housing left instead... Except incorporates narrow crankpin crankshaft and different fuel injector straight to rear a bag ( or box ) every. Container gets labeled with a big marker automatic propeller governor drive engine before leaves. Of lycoming overhaul kit engine accessory housing O-320-D2C Similar to IO-320-B1A except counter clockwise of. Kit for aerobatic flight an optional 2 position or automatic propeller governor drive mounted on left front of... Past and figure this cant be lots different pump drive -B3B respectively except. Around $ 800 position or automatic propeller governor drive mounted on left front instead of incorporating two magnetos! D4Ln-2021 impulse coupling dual magneto instead of on engine accessory housing gets labeled with big! O-320-B2C, -B3C Same as IO-360-A2C except equipped with an inverted oil kit! Can start with bags of nuts and bolts coupling dual magneto hear about our latest and! -B3C Same as IO-360-A2C except equipped with an inverted oil system kit for aerobatic flight Lycoming.

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